Pickling Tank Manufacturer
The equipment used for metal surface treatment in this process is known as a Pickling Plant. It involves immersing the metal in pickling acid, which helps remove rust and oxide layers from the metal surface. The Pickling Tank is a large industrial container designed for this purpose, especially in the treatment of steel. During the pickling process, the metal is submerged in an acidic solution to eliminate surface contaminants like rust and scale, preparing the surface for further processing. These tanks are typically constructed from materials resistant to the corrosive nature of the acid, such as high-density polyethylene (HDPE), polypropylene (PP), or stainless steel. The design of the tank ensures durability and leak resistance, and it may feature additional elements like heating and agitation to enhance the pickling process’s efficiency. Pickling tanks are essential in industries such as steel manufacturing, metal fabrication, and metal finishing. Step Techno’s Pickling Plants are engineered to deliver high performance in these demanding environments.
Additional Information
| Technical Detail | Description |
|---|---|
| Material | Constructed using corrosion-resistant materials such as Polypropylene (PP), High-Density Polyethylene (HDPE), and Stainless Steel for long-lasting durability. |
| Capacity | Customizable tank sizes, available in various volumes, from small-scale operations to large industrial capacities, based on client requirements. |
| Temperature Range | Designed to operate effectively in high-temperature environments, withstanding temperatures typically ranging from 40°C to 90°C, depending on the acid solution. |
| Chemical Compatibility | Compatible with a wide range of acids such as hydrochloric acid, sulfuric acid, and phosphoric acid, ensuring adaptability for various pickling solutions. |
| Dimensions | Available in customized dimensions to fit specific industrial setups and operational needs, ensuring optimal space utilization. |
| Durability | Highly durable construction, engineered for a long service life with minimal maintenance, even under harsh and corrosive industrial conditions. |
| Agitation System | Includes integrated mechanical or air agitation systems to enhance the effectiveness of the pickling process by ensuring even acid contact. |
| Heating System | Equipped with electric or steam-based heating systems for precise temperature control, enhancing pickling efficiency. |
| Automation | PLC-based control systems for process automation, ensuring precise monitoring and control of key parameters such as temperature, acidity, and treatment time. |
| Safety Features | Features such as leak-proof seals, acid vapor extraction systems, and emergency shut-off controls ensure safe operation in hazardous environments. |
- Corrosion Resistance: Step Techno’s Tube Pickling Tanks are constructed using high-quality, corrosion-resistant materials like Polypropylene, HDPE, and Stainless Steel, ensuring they withstand the harsh conditions of acid treatments and provide long-lasting performance.
- Efficient Cleaning: The tanks are designed for optimal chemical immersion, effectively removing rust, scale, and other surface contaminants from metal tubes and pipes, resulting in a smooth, clean, and well-prepared surface for further processing.
- Customizable Design: These tanks are fully customizable to meet specific operational requirements, available in different sizes and configurations. This flexibility makes them suitable for various industries, from small-scale applications to large industrial processes.
- Cost-Effective Solution: The robust construction and durability of the tanks reduce the need for frequent maintenance and replacement, making them a cost-effective investment in the long term, improving operational efficiency while lowering overall costs.
- Enhanced Metal Performance: The pickling process improves the surface finish of metal tubes and pipes, enhancing their durability and overall quality. This leads to better performance in industrial applications, including coatings, welding, and other metal treatments.
- Environmentally Safe: Designed with safety and environmental concerns in mind, Step Techno’s Tube Pickling Tanks include features like acid recirculation and filtration systems, reducing chemical waste and ensuring minimal environmental impact during the pickling process.
- High-Performance Agitation & Heating: Equipped with integrated heating and agitation systems, these tanks ensure uniform acid distribution and optimal temperature control, leading to faster and more efficient pickling.
- Low Maintenance: Thanks to their durable materials and advanced filtration systems, the tanks require minimal upkeep, allowing for continuous operation with reduced downtime and maintenance costs.
